The factory design is characterized by the following concepts:

  • Monoblock design.
  • Unidirectional materials and operators flow.
  • Secondary gowning for manufacturing areas.
  • Materials are transferred through double sided hatches and pass boxes equipped with inter lock system.
  • uilding management system (BMS) to monitor & control the environmental conditions: temperature, relative humidity and pressure difference.
  • Additional humidity control unit to offer relative humidity of 20% for moisture sensitive products.
  • Solids product (tablets and hard gelatin capsules) are manufactured in "class D" upgradable to "class C", this is controlled by HEPA filters H13 & H14.
  • Liquid products, creams and ointments are manufactured in "class C".
  • Central dispensing area with 3 weighing booths.
  • Central secondary packaging hall with 8 packaging lines.
  • Raw materials and primary packaging materials warehouse.
  • Secondary packaging materials and finished goods warehouse.
  • Both warehouses are having: narrow ailes, high rise design, air conditioned, temperature & relative humidity monitored and provided with cold room in each warehouse.
  • Water treatment RO-plant to supply purified water.
  • Quality control department: chemical lab, instrumental lab, physical lab, microbiology lab and 3 walk-in stability chambers.
  • R & D department equipped with small scale machines: e.g. granulation, compression, coating.